f
Fermilab
Integrated Safety
Management Plan
August 2000
Revision No.
3
FERMILAB INTEGRATED SAFETY
MANAGEMENT PLAN
Revision No. 3
Table of Contents
2.0 LABORATORY ORGANIZATION AND POLICIES FOR
ISM
2.1 Integrated
ES&H Management Policies
2.2 Organizational
Approach to Performing Work Safely
2.3 Integrating
ES&H into Business Practices
3.0 OVERRIDING MANAGEMENT PRINCIPLES
3.2 Clear Roles
and Responsibilities
3.3 Competence
Commensurate with Responsibilities
4.0 INTEGRATED SAFETY MANAGEMENT FUNCTIONS
4.1 Defining
the Scope of Work
4.2 Identifying
and Analyzing Hazards
4.3 Developing
and Implementing ES&H Controls
4.5 Assessing
Performance for Continuous Improvement
5.0 ISM AND OTHERS--SUBCONTRACTORS,
RESEARCHERS, AND VISITORS
6.0 Annual Implementation Plan
Appendix A: ES&H
Performance Expectations Established in the Fermilab Contract
Appendix
B: Summary of Previous
Years ES&H Performance
FERMILAB
INTEGRATED SAFETY MANAGEMENT PLAN
Revision No. 3
August, 2000
Fermilab
submitted the first Integrated Safety Management Plan to the DOE Fermi Group on
April 1, 1997 fulfilling a requirement in the Fermilab contract, which went
into effect January 1, 1997. Revision
No. 1 was submitted December 1, 1997
incorporating modifications suggested by a self assessment made earlier
that year. In August 1998, Revision No.
2 was submitted which incorporated guidance received from DOE SC and DOE
CH. This revision, Revision No. 3,
incorporates changes made since August 1998 in Fermilab ES&H Programs as
part of the ongoing continuous improvement and changes suggested by the ISM
Verification Phase 1 and Phase 2 conducted by DOE CH in September of 1999.
The Fermilab Integrated Safety Management Plan (ISMP) was
developed by providing a roadmap linking existing policies and programs to the
Integrated Safety Management (ISM) format, addressing the seven guiding
principles and the five core functions of ISM.
This plan is updated annually as necessary.
Section 2 of the ISMP presents the key policies, practices, and
organizational features that support integrating safety into all aspects of Fermilab
work. Section 4.0 of the ISMP discusses
how each of the ES&H functions is integrated into the work of Fermilab and
how each of the ES&H principles is addressed within each function. However, four of the principles, Line Responsibility, Clear Roles and Responsibilities, Competence Commensurate with
Responsibilities, and Balanced
Priorities are so fundamental to any management system that they are
discussed separately in Section 3.0.
Two principles, Identification of
Standards and Requirements and Hazard
Controls Tailored to the Work, are more specific to the function Develop and Implement Controls and are
thus mostly addressed under that function discussion. Operations Authorization
is most specific to the function Do Work
Within Controls and therefore primarily discussed in that section.
The safety program for subcontractors, users, and visitors is
integrated into the Fermilab ES&H program, but is discussed separately, for
emphasis and clarity in Section 5.0.
The Fermilab
ISMP encompasses the scope and expectations of both the Integrated Safety
Management Policy and the ES&H Management Plan. As indicated above, Sections 2 through 5 address the requirements
of the DOE Integrated Safety Management Policy. Section 6, Annual Implementation Plan, outlines the Annual Plan
and references 3 appendices. It is
intended that these appendices get updated each year.
Appendix A
discusses the ES&H performance indicators, which are in the Fermilab/DOE
contract. Since these performance
indicators are negotiated each year, it is anticipated that this section will
be revised each year.
Appendix B is
a summary of ES&H performance for previous years, thus will be updated
annually.
Appendix C
contains the ES&H Budget Plan and Risk Management Summary, also updated
annually.
Fermilab's mission is to advance the
understanding of the fundamental nature of matter and energy by providing
leadership and resources for qualified researchers to conduct basic research at
the frontiers of high energy physics and related disciplines.
It is the objective of Fermilab
Management to systematically integrate excellence in ES&H into the
management and work practices of all activities at all levels so that our
mission is achieved while protecting the public, the worker, and the
environment. This is accomplished by
ensuring that the overall management of safety functions and activities is an
integral part of our mission accomplishment.
In February 1998 the Director issued
the following policy statement.
"Fermilab employees and users
will only conduct work and operations in a safe and environmentally sound
manner."
Furthermore, the Director announced
the following goals:
" Fermilab will reduce its Lost Workday Case Rate (LWCR) from 3.1 (present rate) to 2.1 by the end of CY98, to 1.6 by the end of CY99, and to 0.8 by the end of CY2000."
Success in meeting these goals and the
contractual performance measures is monitored by the Director and Division/Section
Heads through periodic reports from the Senior Laboratory Safety Officer at the
weekly Scheduling Meetings. The Lab
met, and exceeded, the first two goals with LWCR’s of 1.94 and 1.23
respectively.
An overview of the organizational
structure of the Lab is given here to show how the Laboratory organizational
approach supports the functions and principles of integrated safety
management. Roles and responsibilities
are discussed in more detail in Section 3.
The foundation of integrated safety
management is line responsibility; i.e., the line organization must have the
authority, responsibility, and be held accountable for integrating ES&H
into, and as a part of, all of the work that they do. Line responsibility for safety is woven into the organizational
structure, as well as all aspects of the ES&H program at Fermilab. The Laboratory Director has ultimate
responsibility for all aspects of ES&H for all work done under the URA/DOE
contract on the Fermilab site. The
Director delegates the ES&H responsibility to the line managers
(division/section heads) assigned to carry out the work. The responsibility is further delegated to
line supervisors and ultimately to the workers.
At the same time the Director has
established a staff organization of ES&H professionals (ES&H Section)
independent of the line organizations, one function of which is to provide the
Director with an independent assessment of the effectiveness of the line managers
in carrying out their responsibilities.
This is similar to a corporate safety function within commercial
organizations. In turn, most line
managers (division/section heads) have professional ES&H personnel on their
staff to support their implementation of the Lab’s ES&H program and to
provide the managers with assessments of the effectiveness of their personnel
in implementing the Lab’s ES&H program.
Thus, there is an ES&H organizational structure independent of but
parallel to the line organization that advises the line organization on
ES&H matters, but does not usurp the responsibility for ES&H
performance from the line organization.
The
Environment, Safety and Health Executive Committee (ESHEC) is a high level
committee of senior Laboratory officials whose function is to advise the
Director on ES&H/QA policy.
Annually, the ESHEC reviews progress in meeting current year labwide
ES&H goals and establishes the next-year labwide ES&H goals. Membership of the ESHEC includes the
Director, who acts as chair, Deputy Director, Associate Directors, and the
division/section heads. The Associate
Director for Operations Support is vice chair.
The chair of the Laboratory Safety Committee and the ES&H Section
Associate Heads are ex-officio members.
A Laboratory Safety Committee (LSC) has been established to
provide an avenue for Laboratory employees to advise the Director on ES&H
policy and program needs. There is
extensive worker participation on the LSC, the LSC subcommittees, and their
sub-panels. About 140 employees
participate on these committees. About
one quarter are safety professionals with varying expertise, the others are
physicists, engineers, technicians and other support personnel. The technical expertise harnessed by the
subcommittees is crucial to the development of effective technical safety
programs (for example cryogenic, electrical, and mechanical safety) and to the
technical review of the implementation of those programs.
This section highlights some of the ways safety is integrated
throughout the business practices of Fermilab—e.g., purchasing, contract
management, property management and shipping and receiving. Section 5 also provides some details of ISM
and subcontracting practices.
Purchasing
The Laboratory Purchasing Department integrates ES&H
throughout the life cycle of their activities.
They participate in determining specifications on purchase orders; e.g.,
ensuring affirmative procurement is followed in obtaining recycled material when
appropriate. The Purchasing Department
checks for appropriate signature approval as specified in the Fermilab ES&H
Manual (FESHM). It is also their
responsibility to ensure acquisition of material safety data sheets as needed.
Shipping and Receiving
The
Shipping and Receiving Department ensures that material meets ES&H
requirements when it arrives and that it is distributed within the Lab
according to the requirements of the Fermilab ES&H Manual. They keep records of the distribution of
hazardous material on site. They also
ensure applicable requirements are met for all off-site shipments.
Stockroom
The Stockroom clears all new chemicals to be stocked through
ES&H professionals. The Stockroom
also works with the ES&H Section to identify and obtain less hazardous
chemicals for replacement stock.
Property Group
The Property Group has a very successful program for recycling
scrap metal. They carefully monitor
that recycled material meets all ES&H requirements. There is also an active program to excess
property when possible. This group
ensures that all material received for storage meets the ES&H requirements
established for stored material.
It is our intent that the management systems at Fermilab satisfy
the Objective of Integrated Safety Management as stated in DOE P 450.4. Fermilab policies and programs are designed
to systematically integrate ES&H into the management and work practices at
all levels so that our mission is accomplished while protecting the public, the
worker, and the environment. In other
words, it is our intent that the overall management of safety functions and
activities become an integral part of our mission accomplishment.
The Laboratory program is documented in several manuals--ES&H
Manual, Radiological Control Manual, Emergency Response Plan, etc. The requirements of the program are to be
implemented uniformly across Laboratory organizations unless there is a reason
for different implementation practices.
In recent years Lab management has made an increasing effort to minimize
organizational differences; e.g., more standardization in training, a uniform
traffic violation policy. Of course,
some requirements are only applicable in some organizations; e.g., Safety
Assessment Documents, and interlock requirements.
Fermilab strives to allow divisions/sections to implement the
Laboratory (institutional) ES&H Program within their organizations in a way
that makes the most sense for their organizations. In practice, there is a lot of division/section participation in
the development of institutional programs and considerable effort is made to
obtain universal buy-in as Lab programs are developed, so implementation
variations are few. Uniformity is
imposed where implementation by one organization may have a negative impact on
another; e.g., training uniformity is nearly universal, traffic enforcement is
universal. Therefore, in nearly all
cases, there are distinct variations in implementation at the division/section
level or activity level only when there is a need because of the nature of the
operations. Table 1 (see below)
indicates a few cases where implementation of the core functions is
distinguishable at the division/sections or activity level. Section 4 also elaborates on variations in
implementation at different levels.
The Laboratory practice of ensuring that draft ES&H programs
receive labwide review ensures that hazard control systems within a specific
functional area do not conflict with controls established in other functional
areas. This distribution and review
allows experts from various disciplines and technical skills to provide input
on the proposals before they are adopted.
Table 1
Implementation of Core Functions at Different Organizational
Levels
Most of the documentation of implementation of the ISM Core
Functions is at the institutional (Laboratory) level. This appendix lists, for each core function, some implementation
mechanisms identifiable at the institutional level, division/section level or
project/activity level.
|
Core Functions |
Institutional Level |
Divisional Level |
Project or Activity Level |
|
1. Work Planning |
·
Fermilab Institutional Plan ·
ES&H Management Plan ·
Environmental Monitoring Plan ·
Radiological ALARA Plan ·
Emergency Plan ·
QA Plan ·
Spokespersons Proposals for Experiments |
·
Project Engineering Manual (FESS) ·
Pre-Route Planning for Commercial Carrier
Transports (BSS) ·
Beams Division Procedures (BDSP-08-0601) ·
ALARA Reviews ·
Work Notification Form |
·
Conceptual Design Report Development |
|
2. Hazard & Risk Analysis |
Hazard Assessment
Document – Site Emergency Plan |
·
Safety Assessment Document (SAD) ·
Preliminary Hazard Analysis (PHA) ·
NEPA Reviews ·
ES&H review of procurements ·
|
·
Experimental ES&H Review Committee
(PPD) ·
PPE Hazard Assessment ·
Job Hazard Analysis ·
ODH Analysis ·
Work Notification Form ·
Electrical Hazard Analysis/Work Permit |
|
3. Establishment of Control |
·
Work Smart Standards ·
FESHM ·
Radiological Control Manual ·
Engineering Standards |
·
Division Procedures ·
Beam Permit (BD) ·
Run Conditions (PPD) ·
Skill of Craft (FESS) ·
Operation Readiness Clearance (TD) ·
Keylogger/training requirements (BD) |
·
Department/Group Procedures ·
Interlock Procedures (BD) ·
Search & Secure (BD) ·
Conduct of Operations |
|
4. Work Performance |
·
Actual work is performed at the Project or
Activity Level ·
Development and Maintenance of ES&H
Guidance Documents |
·
Training |
·
Management Information System Control
(FESS) |
|
5. Feedback & Improvement |
·
External: ·
Federal and State Regulatory Agencies ·
DOE ·
URA ·
Internal: ·
Triennial Self-Assessment Program &
Lessons Learned |
·
Self-Assessment Program ·
Safety Committees ·
Customer Surveys ·
Environmental monitoring (snoops, sumps,
etc.) ·
ALARA assessments ·
Interlock tests ·
shielding reviews |
·
Self-inspections/reviews ·
Subcontractor performance evaluations |
Vertical Integration
Vertical integration of the ES&H
program is facilitated by the downward flow of information regarding
expectations for ES&H program implementation, from the top down through the
organizational lines. At the same time,
vertical integration provides mechanisms for the upward flow of information about
problems in implementing the ES&H program including the need for support
and resources from the worker and through the organization to supervisors,
and/or upper management, as appropriate.
Numerous mechanisms are built into the way Fermilab and DOE conduct
business to provide vertical integration of the ES&H Program.
The downward flow of information takes
on many forms from very formal correspondence, audits, and contracts to more
informal exchanges such as e-mail, conversations, and walkthroughs. Conversely, many mechanisms have been
developed for information to flow upward, from the front line workers, to
Laboratory management, and through the DOE elements as appropriate. Additional examples of these two-way mechanisms
are described in Table 2 (see below).
Table 2
Facilitating Vertical Integration of Integrated Safety Management
Vertical
Integration of the ES&H program provides assurance that:
·
expectations and policy flow down through the
organization and
·
information and requests for resources/support
flows up the organization.
This table lists,
for each level of the organization, some of the mechanisms used by that
organization to facilitate the vertical integration of ES&H.
|
DOE-SC |
Site Visits |
Office of Science
(SC) personnel (both ES&H and program people) visit for program reviews
and informational visits. These
visits provide an avenue for direction from SC and for Fermilab to feed
information back to the program office. |
|
|
Correspondence |
Fermilab receives
official correspondence from SC giving both program and non-program
(administrative) direction. In return
the lab sends correspondence to SC providing information requested as well as
informing them of problems and successes. |
|
|
Special Meetings |
Fermilab attends
special meetings organized by SC at which two-way communication occurs. |
|
|
Project Reviews |
SC conducts
periodic reviews of Fermilab projects.
These reviews include reviews of technical, cost, schedule and
ES&H aspects of the projects. |
|
|
Project
Validations |
Before projects
are begun there is a review of the management structure, cost, schedule, and
ES&H to validate plans. |
|
|
Annual Program
Review |
Each year there
is an SC review of the status of the Fermilab Physics program. This is conducted by a combination of SC
staff and peers. |
|
|
Institutional
Review |
Each year there
is an institutional review by the Head of Office of Science. |
|
|
KD4 Validation |
At the KD4 point,
SC validates that the project is complete--including that all ES&H
aspects are completed; i.e., SAD, ARR, envelope. |
|
Fermi Group |
Weekly, Tuesday 4
PM Meeting |
Every week a
meeting is held between the Fermi Group Manager and the Fermilab Directorate
to discuss mutual problems, progress on requested reports and progress on
projects |
|
|
Weekly, N&S
Change Review Meeting. |
Each week a meeting
is held with the ES&H staff of the Fermi Group, the ES&H Section
Head, and an Assistant Director to discuss mutual problems, progress on
ES&H initiatives, and policy/program changes for continuous improvement. |
|
|
Contract
Negotiations |
Periodically,
contract changes are negotiated between Fermilab and the Contracting
Officer. Each year contract
performance measures are negotiated. |
|
|
Letters (formal
communication) |
The Contracting
Officer sends formal correspondence to Fermilab providing direction for program
and support areas. |
|
|
Program reviews |
The Fermi Group
participates in all program reviews (HEP, construction, budget,
institutional, ES&H, etc.) conducted by CH, SC, or HQ. In addition, the Fermi Group is the point
of contact for all inspections/assessments by external agencies--e.g., EPA,
IEPA, etc. Fermilab receives
direction from the Fermi Group as appropriate during such reviews--both
informally during the review and formally in transmission of the reports. |
|
|
Attend Fermi
Meetings |
Various members of
the Fermi Group staff are invited to attend select Fermilab meetings. This interchange provides an opportunity
for direction and two way information flow. |
|
|
Operational
Awareness |
The Fermi Group
staff frequently visits various parts of the site at their choosing. Their observations (formal and informal)
provide information to Fermilab. The
Facility Representative program is a part of this. |
|
|
Weekly
Construction Inspections |
Staff from the
Fermi Group, ES&H staff from Fermilab and the members of the Fermilab
directorate visit current construction sites each week. The Fermi Group documents their findings. |
|
|
Weekly, Monday 4
PM, All Experimenters Meeting |
Members of the
Fermi Group staff attend the weekly All Experimenters Meeting. Thus, they hear about program progress,
problems and the anticipated schedule for operations. |
|
|
Tripartite
Assessments |
Members of the
Fermi Group staff participate in planning the tripartite assessments. They also participate in many of the
assessments and lead some of them. This
provides formal opportunities for ES&H direction and an opportunity to
obtain feedback from Lab management and workers. |
|
URA |
Letters |
Formal
communication occurs between URA and Fermilab on all aspects of the operation
of Fermilab. |
|
|
Board of
Overseers |
Every 6 months
the URA Board of Overseers visits Fermilab to review the management, physics
program, business areas, and the ES&H Program. The Board is made up of university and industry
representatives. Formal reports are
issued after each meeting in each area. |
|
|
Informal
Communication |
There are
frequent phone and e-mail communications between the Lab and URA. |
|
|
URA Visiting
Committee |
This committee is
charged with reviewing the scientific program and commenting on its quality,
soundness, overall balance, and future prospects. Committee members include about a dozen university physicists
and industrial research firms. |
|
High Energy
Physics Community |
HEPAP |
The High Energy
Physics Advisory Panel advises the Director on the physics program. |
|
|
Users Organization |
The Fermilab
Users Organization members are physicists using Fermilab for research. The organization provides formal and
informal communication between the users and Fermilab. |
|
|
Users Executive
Committee |
The Executive
Committee of the Users Organization meets regularly with Fermilab management
and provides feedback on the adequacy of the program and facilities. |
|
|
Special planning
meetings. |
Special meetings
of members of the high energy physics community, (e.g., Snowmass and Aspen)
provide special long and short range advice to Fermilab. |
|
Directorate
(including the Senior Lab Safety Officer as staff) |
Budget Meetings |
There is a series
of annual meetings of the Directorate with division/section heads for each
division/section head to present his/her program and budget plans for the
coming fiscal year. |
|
|
Correspondence |
Written
communication from the Director to division/section heads and or employees
gives program and administrative direction to the line organizations. |
|
|
Weekly, Tuesday
9:30, Scheduling Meetings |
At these weekly
meetings of the Directorate, division/section heads, and other senior
managers there is a discussion of program and administrative matters. |
|
|
Special Lab-Wide
Meetings |
Special meetings,
stand downs, are held when appropriate to communicate information directly
from the Director to employees. |
|
|
Coordination
Meetings |
Members of the
Directorate meet regularly with division/section heads to coordinate
activities and give direction. |
|
|
Internal Reviews |
The Director
organizes internal reviews of projects and programs as needed. |
|
|
ES&H Section
Head formal communication. |
The ES&H
Section Head, as Senior Laboratory Safety Officer, issues periodic formal
informational and directional communication to division/section heads. |
|
|
ESHEC |
The ES&H Executive
Committee, chaired by the Director, meets with division/section heads and
other senior managers to discuss ES&H policy matters. |
|
|
LSC |
The Laboratory
Safety Committee, chaired by a member of the Directorate, meets each month
with division/section representatives and chairs of technical safety
subcommittees to advise the Director on ES&H matters. |
|
|
ES&H Policy |
All ES&H
policy is approved by the Director and posted on the Lab’s web site. Notice of changes are sent to
division/section heads, safety persons and other managers. |
|
|
FermiNews |
The bi-weekly
Fermilab publication carries ES&H items of general interest. |
|
|
PMGs |
The Director
sponsors periodic Program Management Group meetings for major construction
projects. |
|
|
Workshops |
The Director
sponsors physics workshops on subjects of particular interest to the Fermilab
program. |
|
|
Program Planning
Office |
The Fermilab
Program Planning Office acts as liaison between the Lab and the user
community. |
|
|
Users Office |
The Fermilab
Users Office provides information and administrative services to the user
community. |
|
|
Program Advisory
Committee |
This committee of
physicists advises the Director on the physics program. |
|
|
Monday, 4 PM, All
Experimenters Meeting |
This weekly
meeting of Fermilab and user personnel provides a “short term forum” for
discussion of the status and plans for the program during the current
research period. |
|
D/S Heads |
Division/section
heads have a variety of mechanisms to integrate ES&H into their
activities. |
Senior Safety
Officers. Internal Safety
Committees. Internal reviews. Staff meetings. Walk-throughs. Formal
correspondence. Annual
Performance Reviews. |
|
Line Managers and
Supervisors |
Line managers and
supervisors also have a variety of mechanisms to integrate ES&H into
their activities. |
Staff meetings. Formal
communication. Annual
Performance Reviews. Walk-throughs. Committees. Work reviews. Work planning
sessions. |
|
Employees |
Employees have a
variety of mechanisms to participate in the integration of ES&H into
their work. |
Annual
Performance Reviews. Walk-throughs. Participation on
internal committees. Participation on
Lab committees. Open door policy
of Director. Accident/injury
investigations. |
|
|
Work Smart
Standards Annual Review |
Each year
employees are asked to participate in the review of the adequacy of the Work
Smart Standards |
Horizontal Integration
Horizontal integration is needed to
provide for normalcy (i.e., within an organization, similar controls would be
expected for similar hazards and similar work) and compatibility (i.e., avoid
conflicting requirements among organizations and technical disciplines).
Many of the vertical integration
mechanisms discussed above also provide opportunities for horizontal
integration. For example, coordination
meetings and committee meetings not only provide for passing information up and
down the chain of responsibility, but often provide opportunities for program
comparisons at the horizontal level.
Table 3 contains examples of horizontal integration mechanisms.
Table 3
Facilitating Horizontal Integration of Integrated Safety
Management
Horizontal
Integration of the ES&H program provides assurance that:
·
Peer organizations exchange ideas--e.g.,
lessons learned & success stories,
·
ES&H processes are similar in similar
organizations.
This table lists,
for each level of the organization, some of the mechanisms used by that
organization to facilitate the horizontal integration of ES&H.
|
SC |
Site visits. |
During SC site
visits there is often exchange of information about ES&H programs at
other labs. |
|
FRMI |
Tripartite Assessments |
During their
participation in the Tripartite Assessments ES&H personnel from the Fermi
Group provide information to division/section personnel about their
observations in other lab organizations and external organizations. |
|
|
Operational
Awareness |
During the site
visits and participation in lab meetings, the FRMI personnel share
information about ES&H programs elsewhere. This includes the Facility Representative program. |
|
|
Readiness Reviews |
FRMI personnel
participating in Readiness Reviews provide insight into how other
organizations have addressed ES&H problems. |
|
|
Weekly
construction reviews. |
FRMI personnel
conducting their weekly construction reviews share observations about
ES&H practices at other construction sites. |
|
URA |
BoO ES&H
Subcommittee. |
Members of the
BoO ES&H Subcommittee share their knowledge of ES&H programs at other
labs, universities, and in industry. |
|
Users |
Formal and
informal communication. |
Physicists,
engineers, and technicians using the Fermilab research facilities frequently
give us the benefit of their experience with the ES&H programs at other
labs (in this country as well as other countries), universities and
industries with which they are familiar. |
|
Directorate |
Members of the
Directorate (and some line personnel) provide information about other
ES&H programs as a result of participation in external reviews and
organizations. Examples include: |
Readiness reviews
at other labs, Program reviews
at other labs, Professional
Society Meetings, and DOE conferences. |
|
|
Lab Safety
Committee |
Part of each LSC
meeting consists of the sharing of lessons learned and success stories among
divisions/sections. |
|
|
ES&H
Executive Committee |
Frequently,
ES&H Executive Committee meetings incorporate lessons learned and other
horizontal information exchanges. |
|
ES&H Section |
Operational
Awareness |
Members of the
ES&H Section have a variety of operational awareness activities that
provide opportunities for information exchange: e.g., walkthrough visits, surveys, meeting attendance, passing
“lessons learned”. |
|
|
Tripartite
Assessments |
During planning
meetings and assessments the ES&H Section stimulates transfer of
information. |
|
|
Liaison |
Members of the
ES&H Section work with divisions/section in support of the line safety
programs. |
|
|
SSO Meeting |
The SSO meetings
sponsored by the ES&H Section consist largely of information exchange. |
|
Divisions/ Sections |
SSO operational
awareness |
Line Senior
Safety Officers share many of the ES&H Section items listed above. |
|
|
LSC |
Every
division/section has one line representative on the Lab Safety
Committee. Many other
division/section personnel are members of one or more subcommittee or panel. |
|
|
Committees |
Divisions/Sections
have established committees that address (at least in part) ES&H issues
within that organization. This
provides opportunities to share information among the sub organizations. |
|
|
Walk-throughs |
Divisions/Sections
have regular walk-through inspections of their operating areas. These constitute one mechanism to share
information among sub organizations. |
|
Employee |
Participation on
Lab Committees |
|
|
|
Accident/incident
investigations |
Each
accident/incident provides opportunities for employees, supervisors, and
ES&H personnel to share information. |
|
|
FermiNews |
FermiNews carries
articles to all employees about the ES&H related activities at the Lab. |
It is understood at Fermilab that safety cannot be imposed from
above. The work will be safe only if
workers are involved in the process of developing safe work procedures. Mechanisms in place to provide for worker
involvement include: ES&H committees within the divisions/sections, worker
participation in line self assessments, participation on teams that develop
draft ES&H policies and programs, participation in the review and comment
on draft ES&H policies and programs, and participation in the development of
and teaching of ES&H training courses.
Worker participation was critical to the success of all the initiatives
highlighted below in Section 2.6.
In 1995 Fermilab incorporated Work
Smart Standards into its contract with DOE.
This simpler and more stable set of requirements has given the Lab the
opportunity to use its resources for improvements in the ES&H program. In particular there has been more emphasis
on OSHA compliance, greater effort to tailor internal controls to the work we
do, and a reallocation of resources to better balance priority needs in the
ES&H program.
Other ES&H initiatives include:
·
DuPont
ES&H training of management,
·
DuPont
ES&H training of Operations Managers,
·
DuPont
ES&H training of supervisors,
·
Safety
Stand-down in 1998 to emphasize job hazard analysis and ISM,
·
Revised
definition of responsibilities of Construction Coordinators and Task Managers,
·
New
training courses for Construction Coordinators and Task Managers based on U.S.
Army of Corps of Engineers courses,
·
Revised
ES&H requirements in subcontracts,
·
A
central training group has been established in the Lab Services Section,
·
Construction
safety experts moved to the ES&H Section,
·
Directorate
reviews (ESHEC) of ES&H program initiatives in the line organizations,
·
ES&H
illness/injury reports reviewed at weekly scheduling meetings,
·
Established
ES&H goals for the Lab and for each division/section.
·
Improved
management of traffic violations,
·
Development
of a Lab Policy Manual, and
·
Development
of the Tripartite Self-Assessment Program.
Although all the ISM management
principles are crucial for a successful integrated safety management plan, the
principles of Line Responsibility, Clear Roles and Responsibilities, Competence Commensurate with Responsibility,
and Balanced Priorities are
fundamental to any successful management plan and are thus called overriding
principles and discussed separately in this section of the Plan. The other principles, Identification of Standards and Requirements, Hazard Controls Tailored to the Work, and Operations Authorization are somewhat specific to certain safety
management functions and are thus included in the discussions of the ISM
Functions as appropriate.
Line responsibility has been the
cornerstone for the development of the ES&H program at Fermilab. Within the Laboratory, responsibility for
safety at all levels is explicitly defined in the Fermilab ES&H Manual
(FESHM) Chapter 1030 as follows.
"The
Laboratory Director is ultimately responsible for safety, but each person at
Fermilab is responsible for establishing knowledgeable control of the hazards
encountered at the Laboratory. The
necessary level of knowledgeable control is established by a combination of
formal training and common sense.
It is Fermilab
policy that each employee is accountable to a supervisor who is a member of the
line management. Each member of line
management is accountable to the next higher level of management in their
respective division/section.
Ultimately, the head of each division/section is accountable to the
Director."
This FESHM chapter goes on to define
the detailed ES&H responsibilities of the line organization from
individuals through supervisors to division and section heads and on up to and
including the Laboratory Director. This
chapter includes specification of the method for reassigning ES&H
responsibilities. To avoid unclear or
ambiguous direction the chapter further states:
"In situations where the responsibilities of individuals or organizations are unclear or ambiguous, the Director or his designee will assign the responsibilities."
As indicated above, FESHM Chapter 1030
identifies the ES&H responsibilities of members of the line organization at
Fermilab. Chapter 1030 also identifies
roles and responsibilities of various safety personnel, other staff with
special ES&H responsibilities, and all others performing work at or
otherwise using the Fermilab facilities.
The ES&H Manual defines
responsibilities for all Laboratory employees, experimenters, certain employees
trained to perform hazardous tasks, individuals who sponsor special events,
supervisors, building managers, spokespersons for experiments, division/section
heads, division/section Senior Safety Officers, the Senior Laboratory Safety
Officer, the ES&H Section, and the Directorate.
When there are special
responsibilities, i.e., specific responsibilities above and beyond the general
responsibilities described in Chapter 1030, those responsibilities are called
out at the beginning of each section of the FESHM.
Key responsibilities
The Laboratory Director sets ES&H
policy, and provides direction on implementation strategies and budgets. Line supervisors are responsible for
planning and conducting work safely, consistent with established policy and
direction, and assuring that worker training and qualifications are
appropriate. Building managers have
landlord responsibility for providing a safe infrastructure to perform work. Line workers are responsible for the safe
performance of work, including planning and budgeting (e.g., the ES&H Plan
and planning for experiments), hazard identification (e.g., Hazard Assessment
Documents), work controls (e.g., writing procedures and supporting safety
committees), and assessments (e.g., Tripartite Self-Assessment Program).
A central ES&H Section is
established to provide, in part, Laboratory-wide ES&H expertise, corporate
consistency, support to line divisions/sections, provision of ES&H training
and records, environmental monitoring, and ES&H oversight. In addition, the ES&H Section has
certain specified line responsibilities for procurement, maintenance, storage,
monitoring, and development of certain ES&H programs and materials.
Fermilab emphasizes line safety responsibility by establishing
safety organizations within many of the divisions and sections. The number and credentials of personnel in
those organizations are appropriate for the ES&H needs of the
division/section. Laboratory
organizations with relatively little ES&H exposure, as an alternative to
having their own ES&H personnel, may develop memoranda of agreement with
the head of the ES&H Section to supply safety expertise as needed. Each division/section has a Senior Safety
Officer(SSO). The responsibilities of
the SSOs is spelled out in FESHM 1030 and includes the authority and
responsibility in situations of imminent ES&H peril, to report to the
division/section head, the Senior Laboratory Safety Officer, or the Director. Communication of the Senior Safety Officers
with the Senior Laboratory Safety Officer and Director is facilitated by
monthly meetings which all attend.
Division/Section safety groups, including Senior Safety Officers,
provide a close link to planning, managing, and performing work
safely. Members of these safety
organizations, as members of that division/section, participate in the work
planning, self assessments, project design, and budgeting activities. The role of these line safety organizations
is key in integrating ES&H with the work.
The Director appoints a Senior Laboratory Safety Officer who is
charged with advising the Director in all ES&H matters and who has full
stop work authority. The Senior
Laboratory Safety Officer is also the Laboratory Environmental Protection
Officer, Laboratory Senior Radiation Safety Officer, and the Head of the
ES&H Section.
Stop work authority for employees and users is specified in the
FESHM Chapter 1030. Every individual
working at the Laboratory has the authority (and responsibility) to stop any
work, which they feel is not safe.
Every level of supervision is responsible to stop work for which they
are responsible that is not safe. Full
stop work authority rests with all Senior Safety Officers. FESHM Chapter 7010 describes the stop work
authorities and procedures for subcontract work.
The Environment, Safety and Health
Executive Committee membership includes all division/section heads, key
ES&H Section personnel, and other senior Laboratory officials, whose
function is to advise the Director on ES&H policy. The Laboratory Safety Committee has the
responsibility for reviewing safety policies and programs, and for reporting
findings and recommendations to the Laboratory Director. Section 1030TA of the ES&H Manual
provides a description of the responsibilities of these and other relevant
ES&H committees and subcommittees.
Key management and safety positions
are filled by appointment by the Director based on his/her knowledge of the
skills needed for the position and the competency of candidates. This includes the division/section heads,
Senior Laboratory Safety Officer, safety committee chairs, safety committee members
and project managers.
The hiring process is viewed as a
crucial element in having a competent staff.
Personnel requisition forms are designed to encourage the requisitioner
to define critical skills and physical requirements. The recruiting staff is trained to seek the best qualified candidates. The interview process is designed to explore
and document candidate qualifications compared to position requirements. When employment offers are made, the
Personnel Office takes measures to ensure that the candidates meet the minimum
qualifications.
Newly hired persons receive
orientation training. Supervisors are
encouraged to ensure the new employees receive on-the-job-training. Promotions and transfers are monitored by
the Personnel Office to ensure appropriate requirements are met. Required safety training is specified in the
FESHM. Supervisors are responsible to
ensure employees have a training plan and are fulfilling the requirements. The ES&H Section and/or the DOE Fermi
Group periodically audit ES&H training materials, courses and training
records as part of the Tripartite assessment program.
An Annual Performance Review is
conducted for each employee each year.
The review form has questions about employee responsibilities, skills,
training, performance and future training needs. Both the employee and supervisor comment on each item. Employees and supervisors meet and discuss
each item. Supervisors are required to
sign the form as validation of the review.
Employees are requested to sign the forms as indicating they have participated
in the review and are encouraged to note on the form any disagreement with the
supervisor evaluation. Division and
section heads review all forms from personnel within their organization. All performance review forms are reviewed by
the Fermilab Personnel Office to ensure that there is a follow-up resolution to
any problems that are noted.
The key to balancing priorities is
ensuring those who make the decisions are authorized to do so and that they
have accurate information about the hazards, risks and controls.
Priorities of the physics program,
administration, safety etc. are discussed each week at the Fermilab Scheduling
Meeting. This meeting, attended by the
Director, all division/section heads, program planning and other members of the
Directorate has a standing agenda that includes physics operations,
off-normal/unusual occurrences, a report on occupational injuries/illnesses and
other significant accidents during the preceding week, as well as special items
of interest, and reports from every division/section. This is a long-standing planning and prioritization meeting.
The prioritization process relies
heavily on the ESH&I Management Plan.
Each year ES&H activities and resource needs are identified and
rolled-up through the ESH&I
Management Planning Process, that is a risk-based prioritization and
decision-making program used by the Laboratory to support balanced priorities
and resource allocation decisions.
Using Activity Data Sheets to document ES&H needs, activities, and
risk evaluations, line and ES&H professionals provide planning and
budgeting information for informal comment by the Senior Laboratory Safety
Officer, the Directorate, and the DOE Fermi Group. Comments are incorporated into the plan and it is submitted to
the Directorate for any final management adjustments. The Senior Laboratory Safety Officer is responsible for informing
the Director if he/she believes the priorities are not appropriate. The final plan is formally transmitted to
the Fermi Group for concurrence. Each
year the SC Program Office provides comments on and concurs with the plan.
Division/section heads are responsible
for funding all ES&H needs within their organizations. It is the Director's policy that all
ES&H needs that cost less than 1 % of the organization's budget must be
done, without question, with the provided budget. More expensive needs must be brought to the attention of the
Director if funding is not planned within the year. Urgent items are dealt with immediately, funded by the
Directorate, if necessary. Items that
are not funded in the current year are identified in the ESH&I Management
Plan.
The results of the ESH&I
Management Plan are integrated into the Laboratory internal budget reviews,
that include organization, staffing, budget plans, and program plans for the
coming year for each division/section.
Progress on projects in the ES&H Management Plan are tracked during
the year by the Senior Laboratory Safety Officer. All projects using GPP funding are also tracked by the Associate
Director for Operations Support.
The Associate Director for Operations
Support meets every week with the Senior Laboratory Safety Officer and his/her
staff to discuss ES&H priorities.
Furthermore, the Associate Director for Operations Support meets
frequently with the Director to discuss priorities--including ES&H
priorities.
Fermilab's mission is to advance the
understanding of the fundamental nature of matter and energy by providing
leadership and resources for qualified researchers to conduct basic research at
the frontiers of high energy physics and related disciplines.
The contract for the operation of Fermilab establishes the overall
statement of work for the Laboratory, and contains explicit expectations and
performance measures related to the safe performance of work (see Appendix A of
this Plan). The Statement of Work
(Article 4), and the Environment, Safety and Health clause (Article 72), clearly
reflect the safety principles and safety management concept of integrating
safety into the way work is managed and performed at the Laboratory.
The annual budget/work authorization
process defines the work to be done each year.
This cycle begins with the submission by the Lab of Field Work Proposals
(also called Work Authorization Packages) that define the work anticipated by
the Lab for current year work and work for the two following years. Subsequent to that submission there is an
on-site DOE Program Review, which reviews the plans for the current and future
years, with recommendations for modification of the work plans defined in the
Field Work Proposals. Finally, at the
beginning of the fiscal year a Financial Plan is sent to the Lab defining the
work for the year and the fund allocation for each work package. During the fiscal year, each month, there is
a refinement of the financial plan--adding or subtracting work/money.
Work is also defined within the
construction authorization system--generally for GPP and AIP projects. The Lab prepares Conceptual Design Reports
and submits requests for Project Directives to the Contracting Officer. Approval of the project includes approval of
the cost, scope and schedule.
Significant changes to the project require approval by the Contracting
Officer.
Weekly meetings are held between the
DOE Contracting Officer and the Directorate to discuss contractual issues,
reporting requirements, project progress, and other administrative matters such
as ES&H performance. Weekly
meetings are also held between ES&H personnel in the DOE Fermi Group, the
Directorate and the Senior Laboratory Safety Officer to discuss ES&H issues
of mutual interest to DOE and the Lab.
Laboratory performance measures
(including ES&H performance measures) are established annually in
negotiation with the DOE to support the conduct and evaluation of the work (see
Appendix A of this Plan). Performance
measures are communicated to the line management, ES&H professionals, and
other employees. ES&H performance
measures are frequently discussed at the weekly Scheduling Meeting.
The Fermilab Policy Manual contains
policies that control how mission and program direction from DOE is integrated
into work (i.e., the policy on new Orders).
Upon receipt of a DOE Directive, Order, or other outside
initiative/direction, the Associate Director for Administration (designated as
the central point of contact for formal external documents) reviews the
document for applicability at Fermilab.
This review includes consideration of the current DOE contract
requirements and commitments, current policies and practices, and consultation
with individuals from appropriate line organizations. In some cases an ad hoc directive review group is formed.
Within the Lab, there are a number of
mechanisms for the Director to define the work at the division/section
level. For example, divisions/sections
participate in the annual budget process described above. Thus, Field Work Proposals prepared by the
division/section heads define their anticipated work. With the arrival of the each financial plan, the Director
authorizes divisions/sections to conduct the work described in the plan. Section 4.4 (Operations Authorizations) and
Tables 2 and 3 list other mechanisms that also serve as ways for work to be
defined within the Lab.
The Director provides direction to
division/section heads for their development of specific plans related to the
program, organizational and project management plans, as well as budgets. ES&H review and advice is provided by
the ES&H Section, the Laboratory Safety Committee, and the ES&H
Executive Committee.
Line organizations are responsible for
planning the work and identifying ES&H activities and resources needed
to support the work. Once annual operating
plans are developed, ongoing work planning and project management is the
responsibility of the division/section heads, who provide recommendations to
the Directorate. The Directorate also
holds weekly meetings with line and safety managers to discuss planned work and
to establish priorities. Progress on
priority items is also tracked and reported at the weekly Scheduling Meeting.
The physics community has formal input
to the Director via the Physics Advisory Committee and the Users Organization
(Users Executive Committee). In
addition there are many formal and informal communications to the Director by
individual physicists and universities.
Various physics conferences and project reviews also provide guidance to
the Director.
Laboratory programs to meet long term
or strategic goals generally consist of a set of projects. These projects are organized according to
the tenets of the Life Cycle Asset Management Order DOE 430.1. Project management includes requirements for
defining the scope, and the establishment of estimated costs and schedules.
Before work is performed at the
Laboratory, hazards are identified and analyzed so that appropriate controls
can be developed. Hazard analyses are
performed at both the facility level and at the project level for major
projects as well as at the activity level by all Fermilab employees and
subcontractors. See also Section 5 for
hazard analysis for construction projects.
The identification and analysis of
hazards is performed at several levels by teams comprised of both ES&H
Section safety professionals and line organization technical and safety
professionals. Section 2.4 provides
further discussion of hazard analysis at various organizational levels.
The complexity and formality of the
hazard identification process and subsequent development of work controls are
tailored to the specific conditions and work activity. Similarly, individual hazard analyses are
tailored to the specific conditions and nature of the work. In addition, the ES&H Manual identifies
the requirements and training necessary to assure that personnel conducting
these reviews are qualified.
Laboratory Level Hazard Identification
Processes
A site-wide Hazard Assessment Document
was first prepared in 1993. It
was revised in 1996,1998, and 2000 primarily to document the reduction in
chemicals such as PCBs.
Fermilab was the first DOE facility to
implement the Necessary and Sufficient (Work Smart Standards) process. An extensive survey of managers, safety
personnel, line supervisors and workers was conducted. The resulting catalogue of hazards was the
basis for selecting a set of standards that is necessary and sufficient. Since the adoption there has been an annual
survey of managers, safety personnel and the DOE Fermi Group to assess whether
the list of hazards is still accurate.
The list is updated as appropriate.
Hazard identification is a routine
part of the self-assessment program.
The self-assessment program includes requirements for supervisor,
manager, and building manager walk-throughs, Fire Department inspections, and
the Tripartite Self-Assessment Program.
Laboratory-wide analysis of hazards is
performed annually as part of the process of preparing the ES&H Management
Plan which is coordinated by the ES&H Section, with involvement of all line
organizations. This partnering of
safety and technical expertise assures that facility and activity-specific
knowledge is provided for hazard identification and verification, that
Laboratory-wide perspectives are considered during the analysis, and that
consistency is maintained throughout the process. The result of this Laboratory-wide effort is a set of identified
hazards that are reviewed by the Senior Laboratory Safety Officer and Directorate.
Facility/Project Level Hazard
Identification Processes
Hazard identification and analysis are
required of subcontractors in their contracts with the Laboratory.
In many cases local hazards are also
identified via facility-specific Hazard Maps prepared by ES&H Section and
line personnel. Hazard Maps provide key
building hazards information in a standardized and manageable format, that
includes input from the ES&H Section and line operating organizations. Standard symbols are used to convey hazards
at a glance.
Formal safety assessment documents are
prepared to identify and analyze potential hazards for all research
activities. (Current Safety Assessment
Documents used to identify and analyze hazards include Accelerator; Experimental
Areas; CDF; D0; and the Main Injector.)
In addition, procedures have been
established to assure that Fermilab personnel and visiting experimenters have a
consistent approach for identifying and controlling hazards related to
experiments. These procedures are
administered by the Beams Division and Particle Physics Division.
Subcommittees of the Laboratory Safety
Committee are frequently employed to review issues that require specialized
knowledge or broad organizational representation such as the safety of
cryogenic systems or development of safety policies. Division/Section review committees are employed in a similar
fashion, but at lower levels.
Work Level Hazard Identification
Processes
On an individual level, periodic Health
Risk Assessments of employees includes review and identification of potential
worker hazards.
Employees are encouraged to report ES&H issues and many
problems are routinely identified by this mechanism. Several hundred employees have attended a 10 or 30 hour OSHA
compliance course. Although these
courses are not intended specifically for hazard recognition examples are used
in the courses to explain the OSHA standards.
In parallel with these specific hazard
analyses efforts, industrial hygiene surveys are performed by the ES&H
Section or safety officers from the line organizations. Other surveys to identify hazards include:
radioactive material snoop surveys of normally occupied areas and vehicles to
locate any potential radioactive items which may have strayed from normal
controls, and Mobile Environmental Radiation Laboratory (MERL) surveys to
survey prompt radiation resulting from accelerator operations (mostly muons and
neutrons). Fermilab performs surveys of
ventilation to monitor flow performance of local exhaust systems used to control
hazardous air contaminants and machine guarding surveys to evaluate machine
guarding/shielding status as needed.
FESHM 2060 describes the Fermilab
program for implementing job hazard analysis.
Some division level internal procedures have been developed to implement
this FESHM chapter—e.g., PPD’s OPER_004.
Fermilab has adopted the Necessary and
Sufficient Process to determine appropriate ES&H controls to ensure the
safe operations of the accelerator and the safe conduct of experiments. Fermilab, in conjunction with participation
from the DOE Fermi Group, the Chicago Operations Office and the Office of
Science, conducted the first site-wide application of the Departmental
Necessary and Sufficient Closure Process.
By mid-1995, Fermilab had determined its applicable set of Work Smart
Standards to address identified hazards and incorporated them into the URA
operating contract. Since the Work
Smart Standards are a subset of the previous standards, implementation
primarily involved a tailoring of the Lab procedures.
While the Lab’s Work Smart Standards
address the entire scope of hazards, documentation establishing the Accelerator
Safety Envelope is the Accelerator Safety Assessment Document, developed in accordance
with the Work Smart Standards. Safety
Assessment Documents are periodically updated by line organizations when
the configuration of the accelerator or experimental areas change as the result
of improvement projects. These
documents are also updated if new hazards are introduced or the risk from a
hazard increases beyond that previously analyzed and documented necessitating
new controls. These documents are
subsequently reviewed and approved by the Senior Laboratory Safety Officer
and, as appropriate, the Fermilab Director and the DOE Fermi Group.
Fermilab has traditionally supplemented its own technical and
management expertise in developing ES&H controls with peer review. For example, peer review teams have been
established in the disciplines of cryogenic safety, radiation protection, and
ES&H management. In particular,
peer participation was a central part of the selection of the Work Smart
Standards.
The documents that establish ES&H
controls for the majority of the Laboratory's work and operations are the
FESHM, Fermilab Radiation Control Manual (FRCM) and the Emergency Preparedness
Manual. Controls are also documented in
the Procedures for Experimenters (PFX).
By combining the foundation created by
its approved Work Smart Standards with the more specific implementation
guidance contained in the FRCM, PFX, ES&H Manual, and other management
documents, Fermilab has ensured that ES&H controls are adequate and
tailored to the work being performed.
The ES&H roles and
responsibilities of all Fermilab employees, are defined in the FESHM. As stated in Section 1030, it is the
responsibility of the line managers/supervisors to identify requirements and to
establish adequate ES&H controls to ensure that all work undertaken at
Fermilab is performed in a safe and compliant manner.
Prior to the start of any significant
project[1], a project management plan and
resource loaded schedule are developed, into which is integrated the applicable
ES&H controls. This management plan
and schedule are reviewed by the DOE, technical peers and ES&H
professionals for adequacy prior to the commencement of the project and
periodically during the project. If the
project involves changes in the configuration of the accelerator or
experimental areas, formal readiness reviews are conducted by the Lab in
conjunction with the DOE Fermi Group.
For complex experiments or operations
involving significant hazards; e.g., electrical, oxygen deficiency, activation
of a new or modified beamline, etc., a formalized checklist is utilized to
ensure adequate ES&H controls are in place. These completed checklists undergo a detailed review prior to the
commencement of any work, operation or experiment. Often technical committees are established to ensure the
technical basis for the controls is sound.
Fermilab's Integrated Safety
Management program is focused on providing the tools and incentives for work to
be done safely.
The policy statement from the Director
reflects a joint commitment by the Laboratory senior managers and the Director,
and captures the spirit of the Integrated Safety Management Plan at Fermilab.
"Fermilab employees and users
will only conduct work and operations in a safe and environmentally sound
manner."
In most cases at Fermilab, the people
who do the work also participate in the planning for the work--i.e., analyzing
the hazards, determining the controls and implementing the controls. This avoids disconnects between those
planning and implementing controls and those doing the work. It also makes good use of worker knowledge
in the planning process.
The mechanisms established to ensure
all workers are prepared and able to perform work safely include pre-job
hazards analysis and planning, the establishment of ES&H controls, pre-job
training, mentoring for qualification, operational checks, pre-job testing,
safety checks; (e.g., systems, equipment, instruments, etc.), and project
management reviews. In the pre-job
phase, hazard analysis is closely linked to the establishment of adequate
ES&H controls, the training and briefing of workers, the planning of the
actual work, the development of a resource-loaded plan, and schedule to perform
the work.
Operations Authorizations
To help insure that certain hazardous
work is well planned and adequate preparations are made before it begins, the
Lab has a system of operations (work) authorizations.
There are a number of mechanisms in
which DOE authorizes URA to do work.
·
The
DOE/URA contract. This includes the
definition of the ES&H standards (Work Smart Standards) as well as other
administrative requirements.
·
Construction
authorizations. The system of Project
Directives includes the Lab defining the construction projects with fully
loaded cost, scope and schedule--generally GPP and AIP projects. Approval for funding and construction is
granted by the Contracting Officer.
·
ES&H
related authorizations; e.g., Safety Assessment Document and Readiness Review
concurrence.
·
Annual
budget/work authorization process. This
includes the submission by the Lab of Field Work Proposals which define the
work anticipated by the Lab (for current year work and work for the two out
years), Program Reviews which review current and future planned operations, and
Financial Plans which define the work to be done and money allocated for each
activity. Each month there is a
refinement of the financial plan--adding or subtracting work/money.
Within the Lab, there are a number of mechanisms for the Director
to authorize work at the division/section level.
·
Divisions/section
participate in the annual budget process described above. Thus, with the arrival of the each financial
plan, the Director authorizes division/section to conduct the work described in
the plan.
·
The
Director’s concurrence is required by some ES&H programs; e.g., readiness
reviews, Safety Assessment Documents.
Various levels of work authorizations
are called out within the ES&H program.
For example:
·
FESHM
2010, 2020, 2021, 2060, 7010, 7020, & 7030-- stop work orders, work
notification, etc.
·
FESHM
5010-- review of purchase orders.
·
FESHM
5030, 5031, 5033, & 5034--pressure vessel sign off
·
FESHM
5040--electrical safety hazard analysis/work permit
·
FESHM
5062.1--lasers
·
FESHM
5063--confined space
·
FESHM
5064--Oxygen Deficiency Hazards
·
FESHM
5120--LOTO
·
FESHM
6030--disablement permits
·
FESHM
7010, 7020, & 7030—notice to proceed, hazard analysis, safety plan
acceptance
·
FESHM
8020--regulated waste, storage, etc.
·
FESHM
8040--pesticide permits
·
FESHM
9030--aviation permits
·
FRCM--Numerous
work authorization requirements are called out in the Fermilab Radiation
Control Manual.
The Laboratory has established work
control processes (Fermilab Project Control Systems Guidelines, 11/11/94) to
assure that projects leading to the capitalization of an asset are
appropriately scoped, planned and managed (including necessary reporting and
performance tracking).
Responsibilities
As stated in the ES&H Manual
Section 1030, it is the responsibility of the line managers/supervisors and the
workers to perform the work safely. As
such, it is the responsibility of the division/section heads to ensure
that: (1) appropriate sign-off
procedures are established to ensure the safety of division/section activities,
(2) there are provisions for all new and existing operations to undergo
an ES&H review and hazards analysis, (3) all operational procedures are
consistent with Fermilab ES&H policies, (4) all division/section personnel
are trained in safety procedures, (5) potential hazards are identified and
corrected, (6) requirements are identified and adequate ES&H controls are
implemented to ensure that all work undertaken at Fermilab is performed in a
safe and compliant manner.
At Fermilab, the worker is the first
line of defense against accidents. As
defined by the Fermilab ES&H Manual Section 1030, it is the responsibility
of each Laboratory employee to: (1)
conduct activities safely, (2) notify his/her supervisor if he/she feels
unqualified or insufficiently trained to perform a task, (3) be aware that
telephone extension 3131 can be used to get emergency assistance, (4) stop any
of his/her activities which pose imminent hazards to personnel or the
environment and notify his/her supervisor and the division/section ES&H
group, (5) report activities or conditions of others which pose imminent
hazards to personnel or the environment to his/her supervisor and the
division/section ES&H group, (6) report persistent unsafe activities or
safety violations to his/her supervisor, (7) be aware of calibration dates on
any ES&H instrumentation and refrain from the use of instrumentation for
which the calibration has expired, and (8) be held accountable to his/her
supervisor for willful disregard of ES&H procedures.
Critical to establishing the worker's
role in safe operations, Fermilab has established the supervisor as critical
backup to the worker. In accordance
with the Fermilab ES&H Manual Section 1030, the roles and responsibilities
of the supervisor are to: (1) ensure
individuals under their supervision are trained to do their assigned activities
safely, (2) ensure that individuals under their supervision are trained to
recognize hazards, (3) monitor activities under their supervision for safe
operation, (4) stop work processes under their supervision involving imminent hazards
to personnel or the environment when discovered and notify the management and
division/section ES&H group, (5) be responsive to the ES&H concerns of
those under their supervision.
Safe physics operations and work are
also ensured by trained operators who are aware of the hazards and established
controls, utilizing approved procedures to effectively operate equipment within
safety/operating envelopes, which are monitored by controls systems and
supervisors.
The Laboratory measures the ISMP
effectiveness by various measures of our performance. Performance measurement at Fermilab is achieved through
multi-level assessments and measurement activities including line self-assessments
and feedback mechanisms, independent ES&H Section and safety committee
oversight, Directorate level management assessments, partnering oversight by
the DOE, and inclusion of ES&H performance measures in the contract between
URA and DOE. External regulatory
oversight is performed by the DOT, IDOT, EPA and the IEPA for transportation
and environmental aspects of Fermilab operations.
At the core of our assessment and
continuous improvement program are the Tripartite assessments. The Tripartite assessments are performed by
teams composed of ES&H Section professionals, line technical and
professional ES&H personnel, and the ES&H personnel from the DOE Fermi
Group. These assessments include formal
reports, prepared with DOE involvement, on the full range of ES&H
activities and performance. Findings
from Tripartite assessments and findings from all other sources are tracked to
closure in a computer database, ESHTRK.
The features of ESHTRK include the ability to assign risk.
In addition to the formal Tripartite
assessments, line organizations provide feedback and improvement information to
the Director through their quarterly self-assessments reports. The quarterly report by the Senior
Laboratory Safety Officer includes status reports on any high priority ES&H
issues.
Occurrence and CAIRS reports
and lessons learned from them are an important part of the weekly Scheduling
Meetings.
Annual personnel appraisals (discussed
in Section 3.3) are tied, in part, to ES&H performance and work activities.
Triennial management appraisals are
conducted by the Laboratory Directorate to assess Fermilab's overall
performance in meeting the Director, URA, and Department of Energy ES&H
objectives. The results of the
appraisal, including specific recommendations for improvements, are communicated
to the respective department managers, in order to assure lessons learned are
integrated into future work activities.
The URA has established an ES&H Subcommittee of the Board of
Overseers. This subcommittee meets each
quarter with representatives of the Directorate and the Senior Laboratory
Safety Officer and his/her staff to review current ES&H performance. The results of the subcommittee
deliberations are reported to the full assembly of the Board.
The ES&H Section sends out Safety
Updates to Senior Safety Officers and other personnel as appropriate, e.g.,
when "lessons learned" are received from other labs or industrial
sources. The Fermilab ES&H Section
web site also includes a vast array of safety information and services that can
be accessed by all Lab employees.
Notification of new “lessons learned” is distributed electronically
within the Lab.
The Fermilab Employee concerns program
is documented in FESHM 1070.
This section describes
some of the key features of Fermilab’s program to integrate ES&H in the
relationships with other groups. Table
4 lists some of the mechanisms used to communicate with subcontractors, public,
visitors and users.
Table 4
Communication of ES&H Information with Other Groups
Information
about Fermilab expectations (program, ES&H, etc.) is communicated to other
interested groups. Some of the
communication mechanisms are listed in this table.
|
Subcontractors |
Opportunities for
communication of ES&H information to subcontractors include: Request for Proposals, bid documents,
pre-construction meetings, construction site visits, required training
classes, subcontractor safety orientation and hazard analysis process. |
|
|
|
|
Public |
The Office of
Public Affairs preparation and distribution of Lab related literature. |
|
|
Office of Public
Affairs organized public events. |
|
|
Press releases. |
|
|
Employee
participation in public meetings. |
|
|
Employee
communication with neighbors and friends. |
|
|
Employee
participation as members of public organizations. |
|
|
|
|
Visitors |
Lab literature. |
|
|
Tours. |
|
|
|
|
Users |
Procedure for
Experimenters. |
|
|
Formal
Agreements. |
|
|
Weekly, Monday
4:00 P.M. All Experimenters Meeting. |
|
|
Fermilab Users
Office. |
|
|
Safety
Orientation |
|
|
Fermilab Program
Planning Office. |
Fermilab is committed to implementing ES&H requirements for
activities involving subcontractors, participating guests and visitors, while
maintaining an appropriate business relationship that does not result in unnecessary
assumption of liability for contractor operations. FL-3 and FL-4 are clauses that contain an accident prevention
clause that is inserted into subcontracts for service and construction labor. They specify that contractors must have
integrated safety into their business activities and follow all applicable
ES&H requirements. All subcontracts
contain provisions for stopping work and terminating contracts for lack of
ES&H performance. Certain
subcontractor individuals may be excluded from the site for failure to follow
ES&H requirements. Fermilab has a
practice of excluding subcontractors from bidding if they have a record of poor
ES&H performance.
Temporary Support Services Subcontractors
Temporary support services personnel work at Fermilab for short
periods of time, usually to help with peak loads or to fill in for temporary
absences. While they may perform the
same work as Laboratory employees, compensation and benefits are received
through their own employer, a Fermilab subcontractor.
Temporary support services personnel are required to follow the
same ES&H requirements as Laboratory employees, including new employee
orientation training.
Construction Subcontractors
Construction subcontractors perform any combination of
engineering, procurement, erection, installation, demolition, or fabrication
used to create a facility or alter, an existing facility. This also includes any construction and
excavation activities conducted as part of the environmental redemption
efforts.
Fermilab maintains a comprehensive construction safety program,
which is documented in Chapter 7010 of FESHM.
Subcontractors are required to have an ES&H program, and for those
subcontracts greater than $100,000 in value, to submit for acceptance a
description of that program. In
addition, hazard analyses must be performed and submitted to Fermilab for
acceptance prior to the commencement of the work activity. The hazard analyses include a description of
the phase of work, the hazards associated with the work activity, and
mitigating actions to be taken to reduce those hazards. Fermilab task managers and construction
coordinators assure compliance with these plans and hazard analyses as part of
their routine construction management functions. In addition, both division/section and ES&H Section personnel
provides technical support to task managers as well as oversight of the
construction safety program.
Beginning in FY 98 Fermilab enhanced the construction safety
program by soliciting a number of subcontractors who, by virtue of
demonstration of sound technical expertise and successful ES&H programs,
have been "pre-qualified" to submit bids on specific Fermilab
construction projects. This also allows
some efficiency in the construction procurement process as subcontractor safety
plans have been submitted and approved ahead of time.
Service Subcontractors
Fermilab employs service subcontractors to provide daily
services. The largest provide security,
cafeteria and janitorial services. In
each instance, subcontract clause FL-4 requires the subcontractor to have a
comprehensive ES&H program in place, including a formal new employee
orientation, submission of a formal ES&H plan, and appropriate training and
personal protective equipment. The
requirement for a safety management system has been included as well. FESHM 7020 also specifies a process
requiring additional ESH review for hazard analysis.
Researchers coming to Fermilab are provided access to the
Procedures for Experimenters (PFX). The
manual provides guidance to researchers about how to propose experiments, get
experiments approved, as well as prepare and carry out experiments at
Fermilab. Chapter 2 of the PFX, What Every Experimenter Must Know,
contains the ES&H requirements with which experimenters must comply. The table of contents of Chapter 2 includes
the following:
·
ES&H
Policies
·
What to
do in an emergency
·
Working
safely at Fermilab
·
Responsibilities
of experimenters
·
Protecting
the environment
·
Visitors
and children at Fermilab.
The following, taken from Chapter 11010 of the FESHM, demonstrates
how ISM is integrated into the visitor safety program.
“INTRODUCTION
It is Fermilab policy to ensure access
to all facilities where hazards not normally found in public areas be
controlled so that untrained or unescorted personnel do not inadvertently
subject themselves to undue risk.
Inadvertent exposure to hazards such as exposed high voltage,
explosive/flammable gases, toxic chemicals, heavy rigging, ODH areas, complex
machinery, and radiation/radioactive materials must be prevented. Additionally, access to areas where the
possibility of displacement or damage to delicate, accurately aligned apparatus
necessary to the operation of the experimental program must also be
controlled. Generally, the Laboratory
is divided into three areas - areas where the public is invited and encouraged,
areas that are restricted due to unfamiliar hazards, and areas where access is
strictly controlled.
SPECIAL RESPONSIBILITIES
Each division/section at Fermilab
shall evaluate the facilities under its jurisdiction and post them in
conformance with requirements in the ES&H Manual. Division/sections shall take measures to enforce laboratory access
requirements, limiting access to personnel meeting these requirements. For areas requiring controlled access;
barriers, locks, control points, or other appropriate methods shall be
established and maintained. For restricted
areas, signs prohibiting unauthorized entry and/or locks may be necessary.
It is the responsibility of every user
and Fermilab employee who brings a guest to be familiar with, and in compliance
with, Fermilab safety practices and procedures and to see that they are
followed. More stringent requirements
may be required by divisions/sections.
All persons, including members of the public, guests, employees, vendors
and users, are expected to observe and comply with all signs and barriers that
restrict access. Employees are expected
to be alert to the presence of persons in their workplace who appear to be
insufficiently trained to be in the area safely. If such persons are found, employees are expected to take
appropriate steps to prevent injury, such as asking the person to leave, or notifying
their supervisor.
PROCEDURES
Fermilab has established specific
access requirements for the public, guests and children. Division/section heads may apply to the
Director for exception to these access requirements on a case by case basis.
Public Access
The parts of the Laboratory generally
open to the public include the Lederman Science Center, the auditorium, and
parts of Wilson Hall (15th floor, second floor cross-over, and atrium). In addition the public has access to certain
outdoor areas for the purposes of recreation; e.g., the bicycle path, and dog
exercise areas.
Guest Access
It is the policy of Fermilab that, due
to health and safety hazards that exist in technical and experimental areas,
admission of guests to these areas of the Laboratory be restricted. You should contact your supervisor before
bringing a guest into a restricted area of the Laboratory.
Children at Fermilab
Everyone under 18 years old, including
children of employees, visiting scientists and DOE employees, must be
continuously supervised by an adult while visiting areas other than those open
to the public. Children may be
permitted in office areas if the offices and the path from public areas to the
offices are not restricted. On a case
by case basis, the division/section head responsible for an area may give
permission for a properly escorted child to visit a restricted area. In this case the department head/facility
manager will be responsible for assuring that the work area is safe for
properly supervised children. Children
shall not be allowed to work in or have access to areas with radioactive
materials and radiation except as specified in the Fermilab Radiological
Control Manual Article 931.”
Fermilab develops an
ES&H Implementation Plan in support of the Laboratory’s Integrated Safety
Management Plan, including specific performance commitments. The Plan is updated annually to reflect
progress made, changes in mission and site budgets, and feedback aimed at
improved performance objectives and measures.
The Implementation Plan is prepared in three parts, (1) an ES&H
Budget and Risk Management Summary submitted in April of each year in response
to the DOE budget call, (2) and documents typically prepared prior to the
execution year; e.g., in September) that establish performance measures for the
coming year and (3) provide a summary of the previous year's ES&H
performance. A description of these
three documents is provided below.
·
ES&H
Budget Plan and Risk Management Summary - Response to Budget Unicall
identifying risks and resource requirements.
This Plan identifies the resources
needed to fulfill these commitments and meet ES&H objectives, and assure
adequate ES&H skill level and mix is available to support the
accomplishment of the site's mission.
The Fermilab FY99 ES&H Budget Plan and Risk Management Summary is
provided as Appendix C of this Plan.
·
Performance
Measures for the Execution Year - Measures established to document performance
expectations (see Appendix A to this Plan).
The document includes ES&H performance
objectives and commitments, responsive to the Department's safety expectations,
consistent with mission, budget direction, and program guidance and
direction. The measures reflect the
Laboratory's understanding of the DOE's ES&H performance expectations, and
describe expected outcomes resulting from work commitments. Key milestones and schedules tied to
commitments are identified.
·
Summary
of Previous Year's ES&H Performance - Summary of actual performance
compared with previous year's performance measures and commitments (see
Appendix B of this Plan).
This document describes
performance results compared against the previous year's Plan commitments,
performance objectives and measures, including: results of the contractor's
self-assessment of the previous year's performance with respect to the measures
and commitments negotiated for the previous year; and specific description of
how risks were actually reduced.
[1] Any activity that leads to the capitalization of an asset. Planning and tracking are scaled to the cost of the activity.